1 MW solar panel production line

It is a complete solar panel prodcution line, base on turn-key solution . 

It is used for manufacturing solar panel , 5w ~ 390w ( with smaller cutting cell to 157 or 158.75 complete cell ).  because 1MW production line use manual soldering, manual soldering is difficult for multiple bus bar solar cell .

Production capacity : 1MW per year ( 1 shift ) ~ 3 MW per year ( 3 shift ).

Production speed : 3 pcs solar panel per hour depend on producing 335 w solar panel ( 72 pcs of 157x157 cells , 1956x992mm ) .

Building space :  More than 150 sqm ( Include office , do not include warehouse ).

Working people : More than 5 persons.

Power consumption : Maximum : 20KW, Average : Less than 5 KW .

Water consumption : Do not need .

Investment for machine : Around 50,000 ~ 90,000 USD.

Delivery time :  Less than 30 working days .

Service supply : Lay out design, Location installation, Location training, Location trial production. After service, provide raw materail .

Equipment configuration

1, Solar panel laminator            More detial 

     Video :   https://youtu.be/z40GXEARBv4

2, Solar cell tester                      More detail

Video :   https://youtu.be/h2ug_IRdiks

3, Solar module tester            More detail

      Video :  https://youtu.be/bwuWdhUHSCY

4, EL tester                               More detail

      Video :  https://youtu.be/lw6NmZ4ghq8

5, Framing machine                  More detail

    Video :  https://youtu.be/bwuWdhUHSCY

6, Soldering ribbon cutter            More detail 

      Video : https://youtu.be/5ZN_ZZEfLYs

7, EVA, TPT cutting station       

     Video : https://youtu.be/D3EsR66WwoE

8, EVA, TPT transfer carrier.

9, Manual soldering station   More detail

      Video :  https://youtu.be/-yoofdMl9SM

10, Cell string shelf              More detail

11, Laying up station               More detail 

   Video :  https://youtu.be/0lpLIX5yGQc

13, Working table

14, Ready material carrier         More detail

15, Module transfer carrier         More detail

     Other apolegamy machines ( Depend on the type of solar panel and customers optional )

16, Laser scribing machine ( If produce smaller solar panel or produce half- cell solar panel ).      More detail 

    Video : https://youtu.be/4H069kZQk9A

17, Gluing machine ( Easy to glue the junction box ).     More detail 

     Video:  https://youtu.be/jBdHW68SgOQ

18, Aluminum cutting machine and Aluminum punching machine . ( If want to produce solar panel aluminum framer from aluminum bar ) .    More detail 

        Video : https://youtu.be/B3VrLLYZSIU

     Video :  https://youtu.be/_B0GkqbbgLM

19, Air compressor . ( It is nomally compressor , But will be lower price from China ).     More detail 

You can Click each above equipments to check the specification detail .

This specification shall cover design, manufacture, shipping, oversea installation,oversea training and oversea after service. This solar panel production line should have a production capacity of  1 MW/year considering 80% uptime and single working shift of operation. And it can get 3 MW per year if running by 3 working shift.

It is used for manufacturing solar panel smaller than 390W  ( 72 pcs complete cell of 158.75 x 158.75 mm )

Workshop:

1. General requirements of workshop: more than 150 square meter.

Requirements in warehouse: The soldering room and EVA storehouse temperature, keep in 25 ℃.

2. Infrastructure:

(1) Power source: 3 phase 5 line, more than 50 KW;

(2) Water supply: little need.

(3) Air source: 100L / min compressed air;

(4) Environment: (enclosed, dust-proof, anti-skid, temperature);

(5) The main production site layout plans.

Solar panel produce program 

1. Preparation: Preparation of raw materials.

2.  Cutting material: EVA. TPT. soldering ribbon .

3. Soldering solar cell. By soldering station.

4. Laying up:Tabbing solar cell on the EVA and glass.

5. Laminating: Laminate EVA , Solar cell and back sheet also glass by the laminator..

6. Fix junction box: Trim edge of the extra EVA and fix junction box on the panel.

7. Testing: Test laminated solar panel by EL tester and solar module tester.

8. Quality tests: In the process of making other tests, IV curves of the test, and the appearance of high-voltage isolation.

9. Warehousing: Qualified storage products, goods failed to repair.

 The main raw materials

 1,  Solar cell

  2, Tempered PV glass

  3,  EVA film

  4, TPT sheet

  5, Junction Box

  6, Soldering ribbon and bus bar .

  7,  Aluminum alloy frame

  8,  Silicon gel

  9,  Soldering flux.

 10, High temperature tape

Layout:

We design the factory layout showing different machines for smooth production. The layout should show the all the machines including the store and office area in proposed layout plan.

Installation:

We send engineer or technicians to buyer’s factory to install machine. All expenditure on travel, food, accommodation and transportation of our engineers/ technicians for installation will be borne by buyer. REOO company borne the salary of engineer/technicians.

Training:

We supply both overseas and local training to the engineers and technicians on operation and maintenance. buyer borne air tickets, lodging, food and training material .

Minimum 12 (twelve) months warranty of all products and services and guarantee for the spares and required maintenance or replacement support are to be provided . Buyer borne the cost of the material for parts of maintenance.

Payment Terms:

50% of the contract value be pay by T/T advanced.

50%  before shipment.

Delivery time:

30 days after received the advance payment.

Insurance:

We borne insurance of goods under contract from the time these are loaded on board the ship.

Taxes and Duties:

Buyer shall pay all taxes and duties, payable under government laws, for all goods and materials imported under the contract into any port .

Packing:

All the equipment, tools, accessories and goods be suitably packed. All packages are liable to be opened for customs examination and packing shall therefore be designed to facilitate opening and repacking thereafter. Each package shall have the shipment information printed on it in bold letters.

Manuals/Documents:

Operational and maintenance manuals of all equipment is in English, along with a soft copy in a CD (compatible version: MS Word/ PDF).

Backup spares:

We supply essential backup spares. items beyond warranty periods, buyer borne the cost.

Raw material:  

We supply all the material for production solar panel from China for trial production and formal production, buyer pay for the cost.

Power consume: 

The total consume for electricity power: 20 KW, 3 Phase , 5 line .

Guarantee and after -sale service:

One year guarantee for whole machine except of consumable..

24 hours technical support by E-mail, Skype or QQ..

Calling or door-to-door service

Use-friendly English software, user manual and detailed Video/CD.

Video: http://www.youtube.com/watch?v=HTQ1AJD-1bs

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