Light-weight Solar panel production line

                                       Lightweight and BIPV module assembly line

                                      Technical proposal

1. Production line specifications

1.1 Basic functional requirements of the equipment and equipment overview. Basic functional requirements of equipment：Assembly line conveying working speed: Before lamination 0-20 m/min/adjustable.(All are frequency-controlled and speed-adjustable, suitable for module products with a load weight of less than 20 kilograms, and have smooth transportation and anti-interference functions, and are compatible with a variety of module sizes.)

1.2 Applicable module size: size is 2054 x 1080mm

1.3 The load-bearing and conveying capacity of a single section of the assembly line is greater than 20KG.

1.4 The online transmission position of modules is accurate, and the positioning repeatability error is ≤10mm.

1.5 Component lamination spacing requirement range: module lamination spacing requirement on each side: 50mm-100mm.

1.6 Rotation positioning accuracy:±0.2deg。

1.7 There is an alignment mechanism before lamination, which is positioned by glass/kit. The positioning accuracy can be controlled within ±5mm. The laminated parts are all in the appropriate position in the laminator cavity, and the repeatability error is ≤5mm.

1.8 The linear profile guide rail connection is straight; the horizontality error of the 5-meter line length is less than ±5mm.

1.9 Straightness: The error of the two-section assembly line is less than ±5mm (horizontal calibration).

1.10 The transmission belt adopts PU synchronous belt (to reduce silicone bonding pollution and prevent belt friction marks on coated glass).

1.11 The sensors equipped on the assembly line also have anti-interference performance.

1.12 The entire conveyor line is on the same horizontal line.

2. Production line layout

Please refer to the CAD production line layout diagram for details.

3. Composition of the final assembly production line (see equipment list for details)

4. Production line control and line parts

4.1 Main controller: The entire line uses PLC as the main control (master station);

4.2 Slave station: The branch line uses a module (slave station) to communicate with the master station;

4.3    HMI: And linked to the human-machine interface to conveniently adjust production line parameters;

4.4    Single-machine docking method of production line: dry point docking;

4.5 Conveyor line transmission method: controlled by motor and frequency converter (speed regulator);

4.6    High-precision lifting control method: PLC +servo +photoelectric;

4.7    Equipment structure: aluminum profile + steel structure + sheet metal;

4.8 Overall equipment color: frame body sheet metal white + prompts yellow + danger prompts red (colors can be specified by customers);

4.9    Distribution method of electrical boxes: each station/unit is set individually;

4.10 Electrical wiring method: Laying out high-quality galvanized wiring ducts on the floor。

4.11 The device is equipped with RJ45 network interface, and the communication protocol adopts TCP/iP

5. Production line design specifications

Ⅰ. Capacity: 150 pcs/8 hours

Ⅱ. Number of production line employees: about 9 persons.

Ⅲ. Total power of the production line: about KW; (Updated after the design is finalized, see the secondary configuration table)

Ⅳ. Total air consumption of the production line: m³/min (updated after the design is finalized, see the secondary configuration table)

Ⅴ. Production line power supply requirements:

laminator is three-phase AC 380V, 50HZ/60HZ; Line power supply: single-phase/two-phase AC 220V, 50HZ/60HZ

Ⅵ. Curing line: Length 7 meters

Ⅶ. Laminator specifications: Effective laminating area: 5500*2400mm

6. Specifications of main parts of the equipment