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REOO

1MW Solar Panel Production Line

Compatible for 5BB / 6BB / 10BB · Semi-Auto · Glass-Backsheet & Glass-Glass

Annual Capacity

1 MW

Panel Range

5–400 W

Operators

5 Persons

Machines

14 Sets

Production Introduction

A complete semi-automatic solar panel production line with a capacity of 1MW per year. Turnkey solution covering all processes from cell cutting to finished module.

Manufactures 5W ~ 400W panels using 5BB and 6BB Poly/Mono solar cells. Suitable for small-to-mid size modules. Difficult to bus 12BB/16BB by handwork — 10BB max recommended.

⚠ Note: This line supports 5BB, 6BB and 10BB solar cells only. 12BB / 16BB cell bussing is not suitable for handwork due to bus bar width <1mm.

Facility Requirements

≥ 150 m² Floor Area	≥ 3.2 m Ceiling Height	≥ 20 KW Power Supply	100 L/min Compressed Air
25 °C Temperature	5 Persons Workers / Shift	8 h / day Working Hours (24h capable)	N/A Water Supply

18-Step Production Process

No.	Process Step	Machine / Station	Mode	Workers
1	Cut solar cell	Laser Cutting Machine	Semi-Auto	—
2	Tabbing & soldering	Soldering Station	Manual	1
3	Cut EVA film	EVA / Backsheet Cutting Station	Manual	1
4	Cut back sheet	EVA / Backsheet Cutting Station	Manual	1
5	Ribbon cutting	Ribbon Cutting Machine	Auto	1
6	Lay EVA, cell, backsheet	Laying Up Station	Manual	1
7	Bussing	Laying Up Station	Manual	1
8	Stick fixing tape	Laying Up Station	Manual	1
9	EL testing (pre-lamination)	EL Tester	Semi-Auto	1
10	Laminating	Laminator	Semi-Auto	1
11	Trimming	Trimming Station	Manual	2
12	Gluing & framing	Framing Machine	Semi-Auto	2
13	Fix junction box	JB Gluing Machine	Manual	2
14	Solder bus bar to JB	—	Manual	2
15	Inject JB gel	—	Manual	2
16	I-V test	Solar Module Tester	Manual	2
17	EL test (post-lamination)	EL Tester	Semi-Auto	2
18	Unload & pack	—	Manual	2

▶ Production video: https://youtu.be/6APp5aZI5-8

Machine Specifications

01 · Laser Cutting Machine Model: RO-L2100A

Speed	1,600 cells / h ● High Speed
Cell Sizes	158×158 mm / M6 166×166 / M10 182×182 / M12 210×210 mm
Laser Power	30 W (10%–100% variable)
Wavelength	1064 nm
Dicing Speed	Max 600 mm/s
Precision	±0.05 mm
Frequency	20–80 KHz variable
Air Pressure	0.6–0.8 MPa / 400 L/min
Power Supply	220 V / 50 Hz / 2 KW
Dimensions / Weight	1250 × 1100 × 1380 mm / 300 Kg

02 · Tabbing & String Machine Model: H2026B

Soldering Speed	Max 1,800 cells/h (2.7 s/pc)
Cell Busbar	5BB / 6BB / 9BB / 12BB / 20BB
Cell Dimension	30–210 mm (width >30 mm cut cells supported)
Ribbon Size	Width 0.8–2.0 mm / Thickness 0.12–0.23 mm
Breakage Rate	≤ 0.2% (Grade A cells)
Cell Basket Capacity	4 × 100 pcs auto-switch (total 400 pcs)
Soldering Technology	IR light / 0–400 °C adjustable / Lamp life ≥ 1000 hr
Peak / Average Power	18 KW / 7 KW
Input Power	3-phase / 50–60 Hz / 380 V / 30 A
Compressed Air	≥ 0.5 MPa / ~200 L/min
Max String Length	2050 mm (12 pcs 6-inch cells, 2 mm spacing)
Machine Size / Operating Space	5040 × 1500 × 2000 mm / 7000 × 3000 mm

03 · EVA / Backsheet Cutting Station

Model: RO-ECJ

Max Panel	600 Wp
Cutter Type	Electric + pneumatic punch
Material	Aluminum alloy
Power	1 KW single phase

04 · Ribbon Cutting Machine

Model: RO-CJJ01

Cutting Length	1–9999.9 mm
Accuracy	L ±0.2 + 0.002 L
Speed	350 cuts/min
Max Ribbon	8 × 0.2 mm
Power	220 V / Max 250 W

05 · Laying Up Station Model: RO-PST

Max Panel Size	600 W (2400 × 1200 mm)
Testing	Current & voltage auto-test via time relay
Visual Inspection	Mirror inspection included
Cell Configuration	60 pcs / 72 pcs string
Dimensions	2320 × 1100 × 860 mm · Aluminum structure

06 · EL Tester Model: RO-EL2400

Detects	Cracks · Cold joints · Wire breaks · Contamination
Test Module Size	Up to 2100 × 1200 mm (customizable)
Camera Resolution	24 MP (24,000,000 pixels)
Exposure Time	0.1 s – 25.5 s adjustable
Max Current / Voltage	10 A / 60 V
Power	220 V 10 A
Environment	10–30 °C / 20–70% RH
Includes	Cabinet + IR Camera + Computer + Software

07 · Laminating Machine Model: RO-B2

Working Area	2200 × 1100 mm
Capacity / Cycle	1 pc × 360 W (72 cells)
Total Power	16 KW
Temp. Uniformity	< ±1.5 K (heat-up) / < ±2 K (steady state)
Heating Plate	Aluminum + silicon conductor / ≤ 180 °C
Vacuum System	≥ 90 m³/h / Ultimate < −100 mbar
Control PLC	Siemens or Delta / English touch screen
Electrical Parts	Siemens & Schneider
Warranty	12 months

Free accessories included: Vacuum pump · Cooling water pump · Teflon sheet (×2) · Thermal insulating gloves (×2) · Graphite seal

08 · Trimming Table

Model: RO-XBT

Function	Trim EVA & backsheet after laminating
Blade	Electric blade
Max Panel	2400 × 1200 mm

09 · Framing Machine

Model: RO-ZKJ

Max Panel	2000 × 1100 mm
Diagonal Accuracy	≤ 1.5 mm
Gluing	Pneumatic gluing gun

10 · Solar Module I-V Tester Model: GTM-B

Parameter	GTM-B	GTM-3A
Spectrum	Grade A (AM1.5)	Grade A (AM1.5)
Light Intensity	100 mW/cm²	100 mW/cm²
Test Range	5–700 W / 2500×1400 mm	5–700 W / 2500×1400 mm
Flash Pulse	10 ms	10 ms
Voltage / Current	0–100 V / 0–20 A	0–100 V / 0–20 A
Test Parameters	Isc · Voc · Pmax · Vm · Im · FF · Eff · Temp · Rs · Rsh
Xenon Lamp Life	300,000 flashes / 24 h continuous operation

11 · Module Carrier
RO-DZ

Carries 10 pcs × 600 W modules. Steel + rubber frame. Locking castors.

12 · Material Carrier
RO-DY

Transports finished lay-up to laminator. 10 pcs × 600 W with protection.

13 · Working Table
RO-GZT

Cell sorting & classification. 1200 × 1200 × 800 mm.

14 · Air Compressor
CS 5.5N

5.5 KW / 380 V · 8 bar · 200 L tank · 100 L/min · Air cooled

Terms & Warranty

12-Month Warranty Full parts & labour warranty from installation completion and trial production.	Lifetime After-Sales Long-term hardware & software support with no cut-off date.	Delivery & Shipping 35 days after advance payment. Shipped in 1 × 40 ft container FOB Jiangsu.
Payment Terms 50% on contract signing 50% before shipment	Installation & Training 2 engineers × 7–10 days on-site. USD 100/person/day (buyer covers flights & hotel). Free online guidance available.	Spare Parts Silicon membrane USD 550/pc · O-ring USD 50/set · Air pipe USD 50/roller

FAQ

Q1: What capacities do you offer, and is the equipment compatible with the latest large-size and N-type technologies?	We provide customized solutions ranging from 1MW to 1GW. Our latest equipment is fully compatible with 182mm, 210mm, and larger wafers, and is highly adaptable for the encapsulation of N-type TOPCon, HJT, and PERC modules.
Q2: What is the delivery time, and how do you ensure quality before shipment?	Delivery usually takes 60 to 90 days. Before shipment, we conduct a 48-hour trial run according to the actual production process and invite customers for on-site or video acceptance to ensure optimal performance.
Q3: Do you provide factory layout design and assist with raw material procurement?	Yes. We design optimized CAD production line layouts for free based on your factory drawings. As a "one-stop" provider, we can also assist in procuring raw materials like solar cells, EVA, and backsheets.
Q4: How are equipment installation and staff training arranged?	We dispatch 2-3 senior engineers to your site for installation and provide 7-15 days of theoretical and practical training, covering operation, maintenance, and quality inspection, until your team can independently produce qualified modules.
Q5: What is the typical yield rate, and does the equipment meet international standards?	Under our technical guidance, the yield rate typically reaches over 99%. All equipment complies with CE certification, with UL-compliant options available, and we assist customers in passing TUV, IEC, and other product certifications.
Q6: What is the warranty period, and can the equipment be upgraded in the future?	We provide a one-year standard warranty and lifelong technical support. For future technological iterations, we offer remote software upgrades via our smart system, as well as automation and hardware modification services for older lines to accommodate larger modules.
Q7: How fast is your after-sales response if the equipment breaks down?	We guarantee a 2-hour online response time. Most issues can be diagnosed and resolved remotely via our smart control system; if on-site presence is needed, we typically depart within 72 hours and have resident technical support teams in multiple countries.
Q8: [How to obtain spare parts after the warranty period?	After the warranty period, we will continue to provide comprehensive spare parts support. We can ship from local warehouses or via international express within 72 hours, charging only reasonable cost fees to ensure your production line runs stably.

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Contact: REOO Tech

Phone: +8613773694841

Tel: +8651384105505

E-mail: mike@reoo.net

Add: Chennan industrial park, Rudong, Jiangsu, China 226400

WhatsApp: + 86 1390 1472 859

Skype: reoochina

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