Solar Solution

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Turnkey Solution · V2026.1

1MW Solar Panel Production Line

Compatible for 5BB / 6BB / 10BB  ·  Semi-Auto  ·  Glass-Backsheet & Glass-Glass

Annual Capacity
1 MW
Panel Range
5–400 W
Operators
5 Persons
Machines
14 Sets

Production Introduction

A complete semi-automatic solar panel production line with a capacity of 1MW per year. Turnkey solution covering all processes from cell cutting to finished module.

Manufactures 5W ~ 400W panels using 5BB and 6BB Poly/Mono solar cells. Suitable for small-to-mid size modules. Difficult to bus 12BB/16BB by handwork — 10BB max recommended.

 Note: This line supports 5BB, 6BB and 10BB solar cells only. 12BB / 16BB cell bussing is not suitable for handwork due to bus bar width <1mm.

Facility Requirements

≥ 150 m²
Floor Area
≥ 3.2 m
Ceiling Height
≥ 20 KW
Power Supply
100 L/min
Compressed Air
25 °C
Temperature
5 Persons
Workers / Shift
8 h / day
Working Hours (24h capable)
N/A
Water Supply

18-Step Production Process

No. Process Step Machine / Station Mode Workers
1Cut solar cellLaser Cutting MachineSemi-Auto
2Tabbing & solderingSoldering StationManual1
3Cut EVA filmEVA / Backsheet Cutting StationManual1
4Cut back sheetEVA / Backsheet Cutting StationManual1
5Ribbon cuttingRibbon Cutting MachineAuto1
6Lay EVA, cell, backsheetLaying Up StationManual1
7BussingLaying Up StationManual1
8Stick fixing tapeLaying Up StationManual1
9EL testing (pre-lamination)EL TesterSemi-Auto1
10LaminatingLaminatorSemi-Auto1
11TrimmingTrimming StationManual2
12Gluing & framingFraming MachineSemi-Auto2
13Fix junction boxJB Gluing MachineManual2
14Solder bus bar to JBManual2
15Inject JB gelManual2
16I-V testSolar Module TesterManual2
17EL test (post-lamination)EL TesterSemi-Auto2
18Unload & packManual2

▶ Production video: https://youtu.be/6APp5aZI5-8

Machine Specifications

01  ·  Laser Cutting Machine Model: RO-L2100A
Speed1,600 cells / h  ● High Speed
Cell Sizes158×158 mm  /  M6 166×166  /  M10 182×182  /  M12 210×210 mm
Laser Power30 W  (10%–100% variable)
Wavelength1064 nm
Dicing SpeedMax 600 mm/s
Precision±0.05 mm
Frequency20–80 KHz variable
Air Pressure0.6–0.8 MPa  /  400 L/min
Power Supply220 V / 50 Hz  /  2 KW
Dimensions  /  Weight1250 × 1100 × 1380 mm  /  300 Kg
02  ·  Tabbing & String Machine Model: H2026B
Soldering SpeedMax 1,800 cells/h  (2.7 s/pc)
Cell Busbar5BB / 6BB / 9BB / 12BB / 20BB
Cell Dimension30–210 mm (width >30 mm cut cells supported)
Ribbon SizeWidth 0.8–2.0 mm  /  Thickness 0.12–0.23 mm
Breakage Rate≤ 0.2% (Grade A cells)
Cell Basket Capacity4 × 100 pcs auto-switch (total 400 pcs)
Soldering TechnologyIR light  /  0–400 °C adjustable  /  Lamp life ≥ 1000 hr
Peak / Average Power18 KW / 7 KW
Input Power3-phase / 50–60 Hz / 380 V / 30 A
Compressed Air≥ 0.5 MPa  /  ~200 L/min
Max String Length2050 mm (12 pcs 6-inch cells, 2 mm spacing)
Machine Size  /  Operating Space5040 × 1500 × 2000 mm  /  7000 × 3000 mm
03  ·  EVA / Backsheet Cutting Station
Model: RO-ECJ
Max Panel600 Wp
Cutter TypeElectric + pneumatic punch
MaterialAluminum alloy
Power1 KW single phase
04  ·  Ribbon Cutting Machine
Model: RO-CJJ01
Cutting Length1–9999.9 mm
AccuracyL ±0.2 + 0.002 L
Speed350 cuts/min
Max Ribbon8 × 0.2 mm
Power220 V  /  Max 250 W
05  ·  Laying Up Station Model: RO-PST
Max Panel Size600 W  (2400 × 1200 mm)
TestingCurrent & voltage auto-test via time relay
Visual InspectionMirror inspection included
Cell Configuration60 pcs / 72 pcs string
Dimensions2320 × 1100 × 860 mm  ·  Aluminum structure
06  ·  EL Tester Model: RO-EL2400
DetectsCracks · Cold joints · Wire breaks · Contamination
Test Module SizeUp to 2100 × 1200 mm (customizable)
Camera Resolution24 MP (24,000,000 pixels)
Exposure Time0.1 s – 25.5 s adjustable
Max Current / Voltage10 A  /  60 V
Power220 V 10 A
Environment10–30 °C  /  20–70% RH
IncludesCabinet + IR Camera + Computer + Software
07  ·  Laminating Machine Model: RO-B2
Working Area2200 × 1100 mm
Capacity / Cycle1 pc × 360 W (72 cells)
Total Power16 KW
Temp. Uniformity< ±1.5 K (heat-up)  /  < ±2 K (steady state)
Heating PlateAluminum + silicon conductor  /  ≤ 180 °C
Vacuum System≥ 90 m³/h  /  Ultimate < −100 mbar
Control PLCSiemens or Delta  /  English touch screen
Electrical PartsSiemens & Schneider
Warranty12 months
Free accessories included:  Vacuum pump · Cooling water pump · Teflon sheet (×2) · Thermal insulating gloves (×2) · Graphite seal
08  ·  Trimming Table
Model: RO-XBT
FunctionTrim EVA & backsheet after laminating
BladeElectric blade
Max Panel2400 × 1200 mm
09  ·  Framing Machine
Model: RO-ZKJ
Max Panel2000 × 1100 mm
Diagonal Accuracy≤ 1.5 mm
GluingPneumatic gluing gun
10  ·  Solar Module I-V Tester Model: GTM-B
Parameter GTM-B GTM-3A
SpectrumGrade A (AM1.5)Grade A (AM1.5)
Light Intensity100 mW/cm²100 mW/cm²
Test Range5–700 W / 2500×1400 mm5–700 W / 2500×1400 mm
10 ms10 ms
Voltage / Current0–100 V / 0–20 A0–100 V / 0–20 A
Test ParametersIsc · Voc · Pmax · Vm · Im · FF · Eff · Temp · Rs · Rsh
Xenon Lamp Life300,000 flashes  /  24 h continuous operation
11 · Module Carrier
RO-DZ
Carries 10 pcs × 600 W modules. Steel + rubber frame. Locking castors.
12 · Material Carrier
RO-DY
Transports finished lay-up to laminator. 10 pcs × 600 W with protection.
13 · Working Table
RO-GZT
Cell sorting & classification. 1200 × 1200 × 800 mm.
14 · Air Compressor
CS 5.5N
5.5 KW / 380 V · 8 bar · 200 L tank · 100 L/min · Air cooled

Equipment Quotation — FOB China  Date: 2026-02-01

No. Description Model Qty Unit Price (USD) Subtotal (USD)
1Laser Cutting MachineRO-L2100A1 set11,00011,000
2Tabbing & String MachineRO-S2026B1 set39,80039,800
3Laying Up StationRO-PST1 set2,8002,800
4EVA / Backsheet Cutting TableRO-ECQ011 set1,8001,800
5Soldering Ribbon CutterRO-CQJ1 set2,7002,700
6EL TesterRO-EL24001 set11,00011,000
7Laminating MachineRO-B21 set16,40016,400
8Trimming TableRO-XBT011 set800800
9Framing MachineRO-ZKJ1 set5,5005,500
10Framer Gluing MachineRO-ZK0A1 set5,9005,900
11JB Soldering ConveyorRO-SSX021 set1,6001,600
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