5MW Solar panel production line

  • 5MW Solar panel production line
  • 5MW Solar panel production line
5MW Solar panel production line5MW Solar panel production line

5MW Solar panel production line

  • Automatic : Semi automatic
  • Production capacity: 5MW
  • Installation: Loctaion installation
  • After service: Oversea
  • Product description: Lower investment, Turnkey solution, include all of machines, supply location installation, training, after service, spare parts, Assembly solar panel from solar cells.
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Layout:

We design the factory layout showing different machines for smooth production. The layout should show the all the machines including the store and office area in proposed layout plan.

Installation:

We send engineer or technicians to buyer’s factory to install machine. All expenditure on travel, food, accommodation and transportation of our engineers/ technicians for installation will be borne by buyer. REOO company borne the salary of engineer/technicians.

Training:

We supply both overseas and local training to the engineers and technicians on operation and maintenance. buyer borne air tickets, lodging, food and training material .

Minimum 12 (twelve) months warranty of all products and services and guarantee for the spares and required maintenance or replacement support are to be provided . Buyer borne the cost of the material for parts of maintenance.


Payment Terms:

40% of the contract value be pay by T/T advanced.

55% of the contract value be pay by T/T before shipment. or, pay be L/C at sight against Bill of lading, Invoice and Packing note.

5% of contract value of the equipments payment shall be released on production of acceptance certificate from consignee after completion of the installation and acceptance.

Delivery time:

25 days after received the advance payment.

Insurance:

We borne insurance of goods under contract from the time these are loaded on board the ship.

Taxes and Duties:

Buyer shall pay all taxes and duties, payable under government laws, for all goods and materials imported under the contract into any port .

Packing:

All the equipment, tools, accessories and goods be suitably packed. All packages are liable to be opened for customs examination and packing shall therefore be designed to facilitate opening and repacking thereafter. Each package shall have the shipment information printed on it in bold letters.

Manuals/Documents:

Operational and maintenance manuals of all equipment is in English, along with a soft copy in a CD (compatible version: MS Word/ PDF).

Backup spares:

We supply essential backup spares. items beyond warranty periods, buyer borne the cost.

Raw material:

We supply all the material for production solar panel from China for trial production and formal production, buyer pay for the cost.

Power consume:

The total consume for electricity power: 50 KW, 3 Phase , 5 line .

Guarantee and after -sale service

One year guarantee for whole machine except of consumable..

24 hours technical support by E-mail, Skype or QQ..

Calling or door-to-door service

Ues-friendly English software, user manual and detailed Video/CD.


Technical Specifications of machines

1. Semi automatic laminator

Model RO-B1


The Semi-automatic laminator is designed for different size of laminating of mono and polycrystalline solar cell with high productivity, The machine is suitable for both standard & fast cure EVA for assembly PV module.

It use friendly touch screen panel to program cycle operation, controller to maintain uniform temperature.

Effective working area: 2200X2200 mm,

Can laminate 2 pc of 300 W solar panel in 1 times.

Annual capacity: 320w x 2pc x 3time x 8 h x 300 days = 4.62 M Wp / year.

Total power consume : 36 KW

Dimension: 3000mm x 2700mm x 1400mm

1.1  Heating system:

Type of heating: Conduction oil heating system.

Temperature distribution on heating plate area during heat up: < ± 1.5 K

Temperature distribution within steady state: < ± 2 K)

Heating plate specification :

Material: Steel, thickness 45 mm, temperature range: ≤ 180° C,   temperature display on touch screen..

2.2 Vacuum system:

Vacuum pump ≥ 150 m³/h, ultimate value of vacuum < -100 mbar, high definition/resolution vacuum gauge/display.

2.3 Control unit:

PLC base auto cycle control, with manual control interface. Manual operation option of each operation. Automatic start of pre-selected working cycle with a start button.

2.4 General requirement:

Maintenance friendly design, loading and unloading of laminator from both sides (left and right) without any handicap. Easy maintenance/removal of heating plates. Documentation in English language

2.5 Operational safety:

Laminator is equipped with safety devices according to the respective standard.

2.6 Warranty: 12 (twelve) months


2. Solar cell tester

Apply to the test and result record of mono-Si or poly-Si solar cell pieces.

Technology characters:

A grade spectrum;

A grade unevenness degree of irradiance;

A grade instability of irradiance;

Pneumatic and buffering contact, front probe contact, back contact;

Four-line survey;

10 parameters display;

8,000 data collecting dots;

Irradiance automatically compensating;

Temperature automatically compensating;

Measurement parameter displays in tabulation and graphic way;

Voice counts off and prompts;

Counting prompt of flash times;

24hrs continuous working;

Working life of imported Xenon lamp is 300, 000 times of flash

Technical parameters:

Applied for solar cell testing & sorting.

Lamp Spectrum: In line with IEC60904-9 spectral Irradiance distribution requirement(AM1.5);

Light intensity: 100mW/cm2 (continuous adjustable range 70-120W/cm2);

Light intensity non-uniformity: ≤±2%e; Grade A

Light intensity Instability degree : ≤±2%; Grade A

Test result consistency: ≤± 1% ; Grade B

Test error of electrical properties: ≤± 2% Grade B

Single flash time: 10ms;

Effective Test range: 200x200mm;

Measuring voltage: 0~0.8V(resolution 1mV);

Measuring current: 0~20A(resolution 1mA);

Test Parameters: 1sc, Voc, Pmax, Vm, Im, FF, EFF, Temp, Rs, Rsh7. Power Supply : 220V ± 10% 5A;

Gross weight: 150kg.


3. Solar module tester

Mainly used in electrical performance auto test and result record of solar mono and poly moduel.

Technology characters:

A grade spectrum;

A grade unevenness degree of irradiance;

A grade instability of irradiance;

Flash pulse 10~100ms, continuous adjustable;

Four-line survey;

10 parameters display;

8,000 data collecting dots;

Irradiance automatically compensating;

Temperature automatically compensating; measurement parameter displays in tabulation and graphic way;

Voice counts off and prompts;

Counting prompt of flash times;

24hrs continuous working;

Working life of imported xenon lamp is 300, 000 times of flash

Technical Indicators

Applied for measurement solar panel with sun simulator.

Lamp Spectrum: In line with IEC60904-9 spectral Irradiance distribution requirement(AM1.5);

Light intensity: 100mW/cm2 (continuous adjustable range 70-120W/cm2);

Light intensity non-uniformity: ≤±2%; Grade A

Light intensity Instability degree: ≤±2%; Grade A

Test result consistency: ± 1% ;  Grade B

Test error of electrical properties:  ≤±2%; Grade B

Single flash time: 10ms;

Effective Test range: 200x200mm;

Measuring voltage: 0~0.8V(resolution 1mV);

Measuring current: 0~20A(resolution 1mA);

Test Parameters: 1sc, Voc, Pmax, Vm, Im, FF, EFF, Temp, Rs, Rsh7. Power Supply : 220V ± 10% 5A;

Irradiance automatically compensating;

Temperature automatically compensating; measurement parameter displays in tabulation and graphic way;

Voice counts off and prompts; Counting prompt of flash times;

8, Gross weight: 150kg.


4. EL tester

EL tester means electroluminescent inspection.

Be used to check the solar panel of secluded split, cracked cell, rosin joint, wire break and other defects.

Can testing module:2100mm x 1200mm

Maximum current: 10A,Maximum 60V

Include:Cabinet(Include infrared camera)+Computer + Software

Pixel:14000 x1040

time of exposure:0.1 S-25.5 S Adjustable

Power::  220V 10A  or customize.

Working environment temperature :10 - 30 ℃

Humidity : 20 - 70%

Main function of characteristics :

By using images can find: material other defects. the sides of the pneumatic feeding short, art and craft contamination

Testing fast and convenience was longtime 1s - 25s ( adjustable )


5. Framing Machine

The machine should be suitable to use for fix solar panel frame and lock the four corner of the frame.

Max. framing dimensions: 2000*1200 ( 35- 30)mm.

Min.framing dimensions: 200*180 ( 35-30)mm.

Framing precision: 1mm.

Diagonal size of the difference: +/-1.5mm.

Square angular deviation: +/-0.5mm

Driving force of frame: Pneumatic or Hydratic.

Working pressure: 0.4Mpa - 0.7 Mpa.

Measurement: 2900*1900*970mm

Hydraulic pressure: 10Mpa - 15 Mpa

Quotation document for solar panel production line

Tolorerence of diagonal line difference: 1.5mm.

Power supply: 220V/50Hz.

Compressed air: more than 80Mpa.

Standard accessories: High pressure pneumatic gluing gun. 1 pc.,

It do not need money !

6. EVA, back sheet cutting station.

EVA and back sheets needs cutting to size and uniformity.

Electric cutter. High speed. High efficient.

Air punching for the Back sheet slotting.

The station is a table with tough top for cutting EVA and TPT back sheet for solar module.

Working Dimension: 2200X1100mm

With pneumatic punching system for slit back sheet by compressor air.


7. Solar cell soldering station

The soldering station includes operating platform with power distribution board, heating platform and its control system. Soldering template for both single cell soldering and  string soldering.

Include:

2 set Single soldering heating plate and controller.

1 set String soldering heating plate and controller.

1 pcs String soldering model plate 125 x 125 .

1 pcs String soldering model plate 156 x 156, 2 bar lines.

1 pcs String soldering model plate 156 x 156, 3 bar lines.

3 pcs  Intelligent lead free electrical iron.

3 pcs working chair.

Intelligent electrical iron.

Heating by high frequency vortex, special sensor can accurately rapid control iron the soldering temperature.

Up temperature and down temperature is fast.

Can set the dormant time and stop time.

Power:  150W

Temperature:   100°C - 500°C

Temperature stability :  ±2℃

Dormant time:   0~99min

Stop time:  0~99min

Size:   96(W)×160(D)×135(H)mm

Operating platform: 2000X1200mm.

Include tools.


8. Soldering ribbon cutting machine

Full automatic cut the soldering ribbon ,

1, Intellgent controlling, with advanced stepper motor.

2, High precision cutting of soldering ribbon.

3, Straight materials surface.

4, Smooth kerf and automatic counting.

5, Setting length: 0.1- 999.0mm.

6, Setting width: 1.0 - 10mm

7, Setting width: 0.1- 4mm.

8, Setting presision: +/- 0.002mm

9, Setting speed: 1- 800pcs/min.

10, Memory: 10 model.

11, Processing strips: 1 - 8 strips.

12, Power supply : AC220/240V, 210W.

13, Dimension: 350*250*320

14, Net wieght: 30Kg.

Standard accessories:

Tray for dipping soldering ribbon into flux. 1 pc

Filter screen

Dryer

It do not need money !


9. Module transfer carrier:

Hand truck for transportation of Glass / Modules / Panel at different stage of production.

The module carrier made of steel and continues welding with rubber combination.

It should carry 10 sets of 240W solar panels at one time & strong mobile castors for free and smooth movement during transport of modules / panels.

The wheels can be locked for safety and stability to avoid any accidental damage.

Support 10 pcs of 300W modules each time


10. Ready material carrier:

Hand truck for transporting the finished laying up module to be laminated, carry 8 pcs 300W solar panel with proper protection.


11. Laying up line

Provide horizontal surface to lay up the solar cell string and testing solar stringer.,

1, It is the flowing line for provide horizontal surface to lay up the solar cell string,

2, Moving the raw material by conveyor. High efficiency.

3, Configuration homothermal electrical soldering rion.

4,Aluminum structure.

5. Just support 60pcs and 72 pcs cell of module.


Standard accessories:

Constant temperature soldering iron.    2pc.

Foot switch: 1 pc.

Tweezers: 2pcs.

Scissor: 2 pcs.

Scalpel: 2 pcs.

It do not need money !

12. Trimming table:

Cutting the excurrent EVA after laminating by Electrical heating cutter.

Working temperature: 500 degrree.

Power supply: 220V/50Hz, 150W.

Support 300w panel,

Include the electrical heating cutter.l.

13. Gluing machine

Be used to inject silicon gel for sealing junction box.

It is a robot, Full automatic control,

Advanced stepper motor with braker.

X/Y/Z Working range: 300x300mm

ZY/Z Maximum load:

XY/Z Speed:

Transmission:

Weight :

10kg/3kg

800/350mm/Axis

Precision micro - stepper motor

Dimension : 500x580x610

34 Kgs


14. Working table:

Table for cleaning the surface of the finished module.

Dimension: 2200X1200X800mm, Support 300w panel.


15. Laser dicing machine

Main purpose of equipment: mono crystal line and poly crystal line silicon solar cell dicing process.

1. Main technical specification

1.1.Lasers: Fiber Laser

1.2. Laser wavelength: 1064nm

1.3, Laser power: ≤20 W

1.4, Pulse frequency: 30kH ~ 60kH

1.5, Scribing speed: ≤240 mm / s

1.6 Pprocessing format: 200 × 200mm

1.7 Repeatability: ± 20μm

1.8 Power supply: 220V / 50Hz / 1.5kVA

1.9 Friendly operation system.

4. Complete machine configuration

2.1 Laser: Domestic fiber laser (air-cooled)

2.2 Power control cabinet

2.2.1  Laser power supply

2.2.2  Main power supply and protection system

2.2.3  Table drive system

2.2.4  Computers and monitors (IPC chassis)

2.2.5  Special control software ( English Version ).

2.3  Work table

2.3.1  Servo motor drive

2.3.2  Ball screw / linear guide / Couplings

2.3.3  Vacuum adsorption system (foot control) (automatic adsorption).

2.3.4  Dust extraction system.


Video: http://www.youtube.com/watch?v=HTQ1AJD-1bs

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